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WEFILL-CAR-AB-FAF012 Fully Automatic Low-viscosity Two-Component AB Glue Filling and Capping Machine for 50ml/75ml Cartridges

Fully Automatic AB Two-Component Filling Capping Machine

  • Machine Model:WEFILL-CAR-AB-FAF012
  • Applicable Viscosity:50-1,000 cps,Low Viscosity Liquid
  • Applicable Liquid Volume Ratios:1:1
  • Applicable Filling Volume:50ml
  • Filling Speed:10-15 cartridges/min
  • Machine Voltage:220V/1Phase/50HZ or Customized Your Country Voltage
  • Machine Working Air Pressure:0.4–0.7 MPa
  • Vacuum Pressure Tank:30L(stainless steel 304)or 60L
  • Dispensing Accuracy:±1%

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MACHINE DESCRIPTION

WEFILL-CAR-AB-FAF012 Fully Automatic Two-Component AB Glue Filling and Capping Machine for Low Viscosity Liquid Dual-Component Adhesives

Product Overview

The WEFILL-FAF012 is a fully automatic filling, plug-inserting and capping machine designed for 50ml/75ml AB glue cartridges. It is suitable for two-component adhesives such as AB glue, epoxy resin, polyurethane, acrylic, sintered stone adhesive, structural adhesive, foundry adhesive and silicone sealant. The machine features automatic cartridge feeding, automatic piston feeding, filling before capping, HMI-based parameter adjustment, fast filling speed and bubble-free filling, making it ideal for batch filling of adhesives.

Features

1.Wide application range: Suitable for AB glue, epoxy resin, polyurethane, acrylic, sintered stone adhesive, structural adhesive, foundry adhesive, silicone sealant and other two-component adhesives.

2.Multi-spec cartridge compatibility: Supports 50ml 1:1, 50ml 2:1, 50ml 4:1, 50ml 10:1 and 75ml 10:1 series AB cartridges.

3.High automation: Automatic cartridge feeding, automatic piston feeding, large opening for glue intake, filling first and capping afterward.

4.HMI intelligent adjustment: Filling volume and dispensing speed can be automatically adjusted via touch screen input.

5.Good filling quality: Fast filling speed with effective bubble control during filling.


OPERATING VIDEO
PARAMETERS

Machine Parameter
Need a custom configuration? We offer variable ratios (1:1 to 20:1), custom volumes (10ml to 1500ml), and ATEX explosion-proof options. Contact us with your requirements.

Need a custom configuration? We offer variable ratios (1:1 to 20:1), custom volumes (10ml to 1500ml), and ATEX explosion-proof options. Contact us with your requirements.

Type:WEFILL-CAR-AB-FAF012
Voltage:220V/1Phase/50Hz;
Power:3.5KW
Working Air Pressure:0.4-0.7 Mpa;
Feeding Method:Vacuum pressure tanks feeding materials, Tank Capacities:30L,also can customized:5L/10L/20L/30L/50L/60L, Tank Material:SUS304(can customized:SUS316);Suitable for supplying Low-viscosity liquid materials;
Control Method:Siemens PLC + HMI;
Applicable Ratio:10:1,2:1-20:1 Customizable,Commonly used ratios are: 1:1; 2:1; 3:1; 4:1; 10:1;
Suitable Cartridges:50ml,490ml;can customized:10-1500ml, Like:12ml,24ml,75ml, 200ml, 250ml,400ml, 490ml,600ml, 1000ml,etc;
Viscosity Range:50-1000cps,Low-viscosity Liquid adhesives
Filling accuracy:±1%;
Filling speed:600-900pcs/hour(50ml,1:1);
Machine Size:L3000mm*W1800mm*H1600mm,For reference only;
Machine Weight:1000KG
Machine FrameEquipped with steel surface coated frame and swivel casters for easy mobility or secure positioning.

Working Principle

The adhesive material is pumped from the original packaging drum into the machine's material tank by a transfer pump, with optional vacuum defoaming. The material is then fed from the tank into the glue metering pump, and the servo motor drives the metering pump to deliver the adhesive to the dispensing head. The lifting system drives the dispensing head to fill the adhesive into the AB cartridge. The cartridge feeding system handles cartridge loading, while pistons are automatically fed by vibratory bowls, with automatic shifting, automatic positioning, automatic sensing, automatic plug pressing and automatic metering.

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CONFIGURATION

Front-Side Configuration (Machine Front-Metering System)

The front side covers operator interaction, cartridge handling, filling, plug pressing, capping and discharge functions.

1.WEFILL3000 intelligent automatic filling machine control system – 1 set.

2.Siemens 7-inch capacitive touch screen and Siemens PLC programming control – filling volume and dispensing speed can be set on the touch screen; machine operation status can be controlled and displayed.

3.High-speed precision solenoid valves – control the opening and closing of the dispensing head and the normal operation of other pneumatic components.

4.Cartridge feeding bracket assembly with discharge hopper – 1 set, holding more than 500PCS cartridges at a time.

5.AB cartridge conveying and positioning fixtures – for accurate cartridge positioning during filling.

6.Multiple proximity switches – sense cartridge positioning before glue filling.

7.Large-flow retraction-type glue shut-off valve – 1 set, for rapid dispensing and clean glue cut-off.

8.Stepper motor-driven lifting devices combining screw rods and guide rails – 2 sets, stable lifting, adjustable speed, effectively controlling bubble generation during filling.

9.Cylinder-driven automatic plug pressing devices – 2 sets, presses the large piston first and then the vent plug for effective venting.

10.Automatic discharging system – cartridges automatically flow out after filling, with counting function available.

11.Stainless steel leakage buffer funnel – prevents cartridge damage during unloading.

12.Baked-paint cabinet – bright and neat surface.

13.Movable casters and adjustable fixed feet – for easy movement and fixed positioning.

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Back-Side Configuration (Feeding Material)

The rear side covers material supply, metering drive, pneumatic/electrical control and auxiliary piping.

1.Arc-bottom 30L stainless steel material tank with low-level alarm device – clean and thorough discharge, easy to clean.

2.Explosion-proof, corrosion-resistant and high-temperature-resistant Teflon material delivery pipes – for safe and reliable material transfer.

3.Precision wear-resistant stainless steel glue metering pump brackets and bases – 2 sets, for conveying and metering glue.

4.Pipeline check valves – prevent glue backflow and ensure stable and accurate metering.

5.Reducers – 2 sets, for precision transmission of liquid glue or materials.

6.Servo motors and drivers – 2 sets, allowing free adjustment of dispensing speed and glue injection volume.

7.Automatic vibratory bowls – 2 sets, for automatic piston feeding.

8.Pneumatic and electrical control components – solenoid valves, PLC cabinet, wiring and air circuit supporting the filling, lifting and plug pressing actions.

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MORE FEATURES

Advantages

1.Integrated filling and capping: Filling before capping reduces manual transfer.

2.Stable and accurate metering: Check valves prevent backflow; metering pumps work with servo motors for stable metering.

3.Effective bubble control: Adjustable lifting speed, combined with pressing the large piston first and then the vent plug, ensures effective venting.

4.Intuitive operation: Siemens touch screen + PLC for clear parameter setting and status display.

5.Easy changeover: Compatible with multiple 50ml/75ml AB cartridge specifications, with fixture-based positioning and conveying.

6.Mobile and fixed: Casters for easy movement, adjustable feet for fixed positioning.

FAQ

Q1: What adhesives can the WEFILL-FAF018 fill?
It is suitable for AB glue, epoxy resin, polyurethane, acrylic, sintered stone adhesive, structural adhesive, foundry adhesive, silicone sealant and other two-component adhesives.

Q2: What AB cartridge specifications are supported?
It supports 50ml 1:1, 50ml 2:1, 50ml 4:1, 50ml 10:1 and 75ml 10:1 series AB cartridges.

Q3: How are filling volume and speed controlled?
Filling volume and dispensing speed are set via the Siemens 7-inch touch screen and controlled by the WEFILL3000 control system and Siemens PLC programming.

Q4: How are bubbles reduced during filling?
The material tank supports vacuum defoaming; the lifting device speed is adjustable; the plug pressing device presses the large piston first and then the vent plug for effective venting.

Q5: Are cartridge feeding and piston feeding automatic?
Yes. The cartridge feeding bracket assembly holds more than 500PCS cartridges at a time, and pistons are automatically fed by 2 sets of automatic vibratory bowls, with automatic shifting, positioning, sensing, plug pressing and metering.

Q6: How is unloading handled after filling?
An automatic discharging system is provided; cartridges automatically flow out after filling, with a counting function available. The stainless steel leakage buffer funnel prevents cartridge damage during unloading.

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APPLICATION
Compatible Materials & Applications

Wide Range of Two-Component Adhesive Materials

WEFILL-CAR-AB-FAF012 Fully Automatic Low-Viscosity Liquid AB Adhesive Filling & Capping Machine is designed for precise filling of a wide range of two-component adhesives, epoxy resins, and Low-viscosity materials.Batch filling, plug pressing and capping of 50ml / 75ml series AB cartridges.Adhesive manufacturers, filling and processing companies, and building material auxiliary material suppliers

Compatible materials include:
● Epoxy resins;  ● Two-component polyurethane (PU) adhesives;  ● Acrylic adhesives (MMA);  ● Silicone adhesives and sealants;  ● Structural adhesives;  ● Stone panel adhesives;  ● Grout sealants;  ● Rebar anchoring adhesives;  ● Casting compounds;  ● Cyanoacrylates;  ● Greases and lubricating pastes;  ● High-viscosity sealants;  ● Other customized two-component chemical materials;  ● Cow Adhesive etc.

Applicable Industries

The machine is widely used in industries requiring accurate ratio-controlled filling, clean packaging, and reliable dispensing performance, including:
● Electronics manufacturing;  ● Electrical appliance manufacturing;  ● Medical device and healthcare industries;  ● Food processing and packaging applications;  ● Construction and civil engineering;  ● Automotive manufacturing;  ● Aerospace applications;  ● Photovoltaic (solar energy) industry;  ● Machine building and industrial equipment;  ● Mobile devices and wearable electronics;  ● In-vitro diagnostics;  ● Animal healthcare products;  ● Gift, decoration, and craft industries;  ● Stone and panel processing;  ● Fluid packaging and industrial chemical packaging;  ● Defense-related applications

Compatible Adhesive Brands

The WEFILL-CAR-AB-FAF012 filling system is compatible with many internationally recognized adhesive brands, including:
● 3M;  ●Henkel (LOCTITE);  ●Huntsman Corporation;  ●H.B. Fuller Company;  ●Permabond Engineering Adhesives;  ●ITW Performance Polymers;  ●Master Bond Inc.;  ●MG Chemicals;  ●DELO Industrial Adhesives;  ●Other industrial adhesive and sealant manufacturers.
Typical Applications:
AB cartridge filling • Two-component adhesive repackaging • Low-viscosity material dispensing • Industrial adhesive filling • Precision chemical packaging.

Quick Contact

Email: info@wefilltec.com
Call: +86 13951581039

We are here to support your business needs. Reach out to our team for professional assistance, timely responses, and reliable solutions tailored to your requirements.If you have any questions about our products or tech services, feel free to reach out to customer service team.

Request a Quote – Tell Us About Your Application

To provide you with an accurate solution, please share a few details:
Material type: (e.g., Epoxy, PU, Silicone)
Viscosity: (e.g., Low / Medium / High)
Desired fill volume: (e.g., 24ml,50ml,200ml,250ml,400ml,490ml, or custom)
Target production volume: (e.g., 500 pcs/day)
Special requirements: (e.g., Heating, ATEX, SUS316)

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